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22-04-08
Morayshire has been the engine used for the service trains so far this year and
has performed very well. The engine is scheduled to have a boiler wash out this
coming weekend and will receive attention to address some minor steam leaks,
brake adjustment, etc. CR 419 has had its Westinghouse pump rebuilt and the
engine is due to be steam tested this coming weekend. No.1 A great deal of
effort has been taken to clean up the threads of all the wash out plug holes.
New plugs have been made as required. The new tanks have arrived and have been
painted ready for fitting. The boiler fittings and injectors are being refitted
and most of the engine is being repainted. Due to the very high winds last
weekend it was not possible to crane the tanks onto the engine but it is hoped
to have them fitted this weekend. Fair Maid:- Refurbishment of the valve gear
and motion is well under way with wasted areas being welded up and machined back
to size and new pins made. New valve spindles will have to be made as the
originals are very badly worn. Refurbishment of the cab sheets and tanks is
underway with the old paint and rust being needle gunned, wasted areas welded or
replaced and then primed and painted. Austerities:- No.7 the LH piston has been
lapped to its rod and the one piston ring that was a little too tight has been
ground to size. The valve spindle with the defective metal spraying has been
sent away to be spiral welded and returned to its original size. New vacuum
pipework has been made now but still requires the support clips to be
fabricated. The new lubrication pipework installation is progressing well with
most of the pipe support brackets now made. New side rod bearings are in the
process of being machined. The cab window frames have now been fitted complete
with new toughened glass. No.19:- Cab windows have been fitted complete with
toughened glass and the cab doors are in the process of being made to fit.
80105:- Is ready to steam but not in service at this time. In other areas the
old storage containers are being cleared out. The old Albion truck which had
been languishing between a pair of containers has been found a new home and
moved off site. 2 of the worst condition shipping containers are to be cut up
for scrap once emptied. Help! we need more volunteers!
See Photos of recent activity by Alex Livingstone
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New tanks arriving on site
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New tanks for N0.1 being undercoated by Jerry
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Westing house pump parts
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Tom fitting new washout plug
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New washout plug machined
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Tom and myself with new wash out plug hot off the lathe!
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Tom cleaning out wash plug holes No.1
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Jim refitting Westinghouse pump to No.419
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Albion truck ready to be taken away
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Fair maid cab rear sheet being needle gunned
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Part machined side rod bearings No.7
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Simon lapping piston to rod No.7
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Piston ring being ground to size
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All the new pins being checked prior to be sent for case hardening
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Dick with cutting part machined side rod bearing
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Dick with part machined side rod bearing
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One of Georges fleet of reliable 4x4s being taken back to sort out a broken timing belt while the other newer one suffered a broken clutch!
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01-04-08 A very
busy weekend and Monday evening with some good progress made on many fronts.
419:- The fault with the westinghouse pump was due to the connecting shaft
failed at the compressed air end due to a fracture. (see photo) A new shaft is
in the process of being made. 80105:- The broken axle spring has been replaced
and all the springs have been adjusted to slightly increase the loco running
height. the Engine is ready to be steam tested this coming weekend. No.1 :- The
new tanks are almost complete at the fabricators. A real effort has been made to
thoroughly clean the wheels and boiler cladding ready for a repaint when the new
tanks arrive. Fair maid :- All the spring hanger bosses have been welded up and
re-machined to standard to suit the new springs. Work has started on repairing
the water tanks one of which will be modified to allow fitting of a small
westinghouse pump. No.19:- The lubrication pipework is now complete. Good
progress is being made in the cab with the windows and doors fitted. No. 7:-
Installation of the lubrication pipework is now making good progress and will be
a direct copy of that made for No.19. Work is progressing well on the fitting of
the vacuum ejector and the related pipework. Machining of new side rod bushes is
in progress. See photos of recent activity by Brian Thomson.
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welded up boss ready to machine, Fair maid
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Turning welded boss
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Turning welded boss
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Machined boss, Fair maid
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Spring hangers (new) being machined, Fair maid
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Refurbished spring hanger bosses, Fair maid
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Hole for vacuum pipework No.7
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Broken piston rod. Westinghouse pump 419
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Morayshire with 'The Royal Scotsman'
Test run to Manual went without hitch. Driver Luke Keen reported "opened up big valve, amazing noise!" Fireman Dusty Coles said it worked very hard but he had a big fire on so no problem! |
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23-03-08 New
steam overhaul workshop: Due to the dramatic reduction in the scope of the
harbour redevelopment plans a significant part of the funding for the proposed
new workshops is lost. The proposed plan which included a level crossing and
loss of a strip of land at the West end of our site in exchange for funding for
new buildings is now scrapped. Our existing temporary work shop is fast reaching
the end of its useful life and requires replacement soon. Lets hope that
alternative funding and revised plans for the sites development can be moved
forward. All donations towards the new workshop will be gratefully accepted!
See photos of recent activity by Alex Livingstone
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Neally lapping in valve seat for injector steam valve 80105
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Alex making new valve mounting bracket No.19
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Coaling the shire
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419 and Morayshire 14-3-08
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Tom cleaning wash out plug holes
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Replacement spring 80105
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Billy with seized coller on spring hanger
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Eddie and Myself wrestling with replacement spring 80105
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Billy freeing off seized coller on spring hanger 80105
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Norman and Tom working on No.1
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New wicket door in running shed
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Rebuilt springs for Fair maid
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Morayshire departing Bo'ness
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Morayshire running round
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20-03-08 419 has developed a
problem with its air pump and so is temporarily out of service until this issue
can be resolved. It may have a broken ring in the steam side piston. Morayshire
is the service engine and will be in use over the Easter weekend. 80105: Removal
of the RH driver axle spring has been difficult because one of the adjustable
spring hanger was seized preventing the retaining collet from being removed. In
the end the collet had to be cut out to release the spring from the frame &
hangers. No7&19 Progress is being made with the cab window frames cleaned up and
templates made for glazing. Brackets are being made for the new graduated brake
valves and vacuum ejector controls. Machining of new side rod bearings is
underway for No.7. No.1 is awaiting the delivery of its new water tanks.
1-03-08
Morayshire and 419 have both had their boilers steam tested today. The engines
were run up to Birkhill and back as a proving run. All went well with no issues.
The Fair Maids Boiler and Sentinel boiler were also steam tested today. 80105:-
Routine maintenance continues. A driver axle spring is to be changed this coming
Monday. Austerities:- Bronze hollow bar has been procured for the manufacture of
new side rod bearings for No.7. The LH valve spindle which had been badly worn
is to be spiral welded and returned to new size. The valve spindle had been
metal sprayed in NCB times and would not re-machine. I tried but the coating had
lost adhesion to the spindle! No.19:- The final finishing touches to the new
lubrication system have now been completed. Painting of the Cabs and bunkers of
both engines is progressing very well. No.1 the old tanks have been removed and
new tanks are being fabricated by a local company. The opportunity is being
taken to give the engine a good clean. The laying of the paving blocks in the
running shed between the new concrete and the rail is now complete. The life
expired rails at the North Road pit have been replaced. See photos of recent
activity by Alex Livingstone and photos of Fair maid boiler test by lee
Sutherland.
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Block work just about complete
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Sentinel safety valve dismantled
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Norman & Jim refitting fire bars to 419
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Alisdhair completing the final touches to No.19 lubrication
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Alisdhair completing the final touches to No.19 lubrication
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Training opportunity for Network Rail
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Weld moulds
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Weld before dressing
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Welding furnace
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Grinding rail weld
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No.19 lubrication detail
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No.19 lubrication detail
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Fair maid boiler ready to steam (less brass fittings!)
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New rails in pit road
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Fire lit in the Fair maid.
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Making steam
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Fair Maid steam test with safety valves blowing at 150 lb
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17-2-08 Brief
update! Further update shortly! See photos By Lee Sutherland of Sentinel boiler
being steam tested and photos of track replacement and general work around the
site by Alex Livingstone.
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Sentinal Boiler lit up and making steam.
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Sentinal Boiler lit up and making steam.
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Preparing temp fabrication area shelter
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Laying block work between rail & new concrete in running shed
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Machining valve spindle No.7
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New Gauge cock adaptor for Sentinal boiler
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Austerity Mudhole doors being cleaned up
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Point replacement in yard
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5-2-08 It is really heartening to see the large numbers out
over the weekend and Monday evenings. Really good progress is made on all the
current projects. CR 419:- Work continues on refitting all the boiler
fittings etc that had to be removed for its boiler inspection. No.1 :- The
boiler is now ready for its inspection. Competitive quotes for the fabrication
of new tanks have been received from several local fabricators. 80105:-
Routine maintenance is being carried out. 246 Morayshire:- Is ready for its
boiler inspection. Austerity No. 7:- The piston rings are ready to be
gapped and the LH valve spindle is to being machined to restore a surface
finish. All the spring hangers have been fitted with new grease nipples and
painted. New boiler tubes have been ordered. Austerity No.19:- The final parts
of the new lubrication system are being finished off with clips painted and
joints silver soldered. The bunker and cab have been fettled to fit and have
been undercoated. Piston rings have been made and are ready to be gapped. New
boiler tubes have been ordered. Sentinals:- The boiler is all but ready for its
steam test with only some new adaptors to be made for the new sight glasses.
Fair Maid:- The new axles, wheels and new crank pins etc have been sent out to
have the key ways cut and be reassembled and pressed together. See Photos of
recent activity by Alex Livingstone
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Tom removing boiler fittings from No.1
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Dick pressing in new bushes in valve cover No.19
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Gerry painting cab No.19
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Dave priming spring hangers
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Dane cleaning fittings
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Dick measuring side rod bushes No.19
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Last cut before parting off new rings No.19
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Jim cleaning up valve spindle face
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Tony Dance with the patterns he made and the finished elbow
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Carraige in for widow surround repair
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Carraige in for widow surround repair
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Carraige in for widow surround repair
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life expired track being removed from North shed road
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New panel being made for North shed road
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New panel being prepared for shed North road
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Billy removing dome from No.1
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Jim with old and new fusable plugs 419
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Norman applying heat to sheared bolts
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New gauge cocks for Sentinal boiler
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Malcom checking ring fit
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Welding nut to sheared bolt
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Removing sheared bolt No 19 Cylinder cover
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Malcomb fettling new ring No.7
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419 dome back on
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Jim refitting fire bars No.419
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Pistons & Rings No19
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20-1-08 419 has
passed boiler inspection and is being put back together for its steam test.
Morayshire and No.1 are being prepared for their boiler examination. A local
fabricator has been requested to quote to manufacture replacement water tanks
for No.1. 80105:- New knuckle pin bushes are being made for the LH side
rods. The RH centre driver axle spring is also to be changed. No.7 & 19 :- Some
good progress is being made on locating all the cab fittings and items such as
the steam break lubricators etc. Machining of the new piston rings has been
delayed (I had a bad bout of man flu last weekend!) but Dick has all but
completed the machining of the water tank outlet elbows. Tony has made a pattern
for the steam pipe elbow. The New LOGS Van (Ex GPO Mail Van) has arrived. Apart
from a door needing some attention it is in very good condition and will replace
the decaying SR van.
See photos of recent activity by Alex Livingstone.
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DMU running under its own power to Birkhill
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Changing spring on 80105
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Changing spring on 80105
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Sentinel boiler being prepared for steam test
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80105 on black Bun service
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80105 on black Bun service
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Inside new van
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Pete and Ian with new SLOG (LOGS)Van
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Cast pot for new piston rings
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Brazing copper drain pipe for 419
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Setting up cast pot
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Billy expanding tubes in No.1 boiler
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Tom preparing No.1 for boiler inspection
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Machining cast pot for Piston rings
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Kenny & Alex repairing Van Door
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Kenny & Alex repairing Van Door
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4-1-08 A happy
New Year to you all! With this years running season starting in less than 10
weeks the pressure is on to have all the maintenance and repair work carried out
in time. 80105 requires attention to a lot of small steam leaks. New joints and
packing and seats requiring re-cut etc. The center driver axle springs need to
be changed as they have broken leafs. New Knuckle pins and bushes may also be
required. Routine maintenance such as boiler wash out and cleaning the
lubrication system is also to be carried out. No.1:- requires attention to the
firebox tube plate as the beaded edge on some of the tubes has burnt away. The
slide bar location bolts need to be replaced and adjustments need to be made to
cross head slipper clearances. The injectors are to be serviced and the side
tanks are to be replaced as well as the normal maintenance items. Morayshire :-
Is to be prepared for its boiler inspection and normal routine maintenance
items. 419 has passed its boiler hydraulic test and is being prepared for
the boiler internal inspection particularly of the crown stays. Fair Maid:- The
frames have now been moved onto the hard standing at the rear of the Romney
shed. The new axles, eccentrics, wheels and new crank pins are being put out to
a contractor to be assembled. Austerities :- The cabs and bunkers are now back
on the frames. The side rods have been primed and material for new bushes
ordered. Cast Iron pots for the new piston rings are now on site. A detailed
task list has been devised for the remaining work to complete these locomotives.
There is well over 500 man hours for No.19 and 600 man hours for No.7 to
complete the outstanding tasks. Sentinals :- a boiler is being prepared for a
steam test.
13-12-07 I do
apologise for the late update but the day time job has been hectic lately! First
of all I would like to thank the organisers of the Caley Ceilidh for the very
well organised event. Good food, good company, good music and a very good time
was had by all! Can we do it again next year please?
There has been good turn out on recent Monday evenings but its been a bit quiet
at weekends. However progress is being made! 80105 is in traffic and is working
the Santa specials. The brick arch had started to fail with a couple of bricks
falling (These are large shaped bricks made with fire clay with 2 making a
complete arch) On investigation it was found that the RH support rod had
disintegrated. Both support rails were replaced and the brick arch replaced with
mostly new bricks by Tam and Norman on Monday evening. Morayshire is out of
service for annual boiler examination (cold inspection followed by steam test)
CR 419 is being prepared for its Boiler hydraulic test with all the boiler
fittings removed and replaced with blanking plates. The regulator valve has also
been removed and blanked off but water is still leaking into the cylinders. It
looks as if the J pipe (This is the pipe that goes between the regulator valve
and the steam pipe) will have to be removed to find the leak and may explain the
apparent regulator steam leak. Austerities:- At long last the new pistons are
finished. Dick is now machining the new water tank filter elbows from new brass
castings for both engines. New cast pots are expected in the next week for
making the new piston rings. The Bunker for No.7 has been modified with its
internal sloping chute and is now ready to be lifted into place. Billy has
started to get the new lubrication pipe work to the same condition as devised by
Alisdhair on No.19 which is now complete. The side rods for both engines have
been cleaned up and primed ready for painting. The brasses are all badly worn
and new bushes are to be made as well as new knuckle pins (This is the pin that
holds both parts of the connecting rod together) New bushes are also being made
for the front valve cover plate on No.19. There has been very little progress on
the Sentinals and the Fair Maid in the last few weeks. The steam heating van has
now been put back together after its boiler inspection but there is still some
problems with the fuel pump and it is hoped that these will be resolved by the
weekend. The new point at the north end of Birkhill station was damaged last
weekend when 80105 slid through the point while running round on the first run
of the day. This will result in the remaining Santa and black bun specials being
topped and tailed as there is a significant lead time for the replacement blade.
Running shed improvements:- The workshop area has been cleared up and the a new
sign in/notice desk made. The lighting in the running shed is to be upgraded.
This will entail replacing the existing low level fluorescent lights on both the
north and south sides of the main shed and replacing all the workshop lights.
This work will also involve replacing the current light switch positions etc.
The main doors are also to be refurbished and fitted with new secure
pedestrian doors that meet safety/escape requirements. The plan is also to
refurbish the old bothy area into a washing, changing and laundry area. Removal
of most of the tired old lockers and fitting new shower units is planned for the
shower room as is a general refurbishment of the toilet area. (If you have a
locker in the shower room or you know of a locker that is not in use any more
please contact Jim Verth as they need to be moved)
See photos of recent activity by Alex Livingstone
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Kenny making new sloped bunker base No.7
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Tinning cross head slipper
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Billy sorting out some of No.7 parts
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Jim and Malcolm removing the regulator valve 419 (It is said that all he has to do is whistle and it jumps to his hand........
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Simon with dome removed from 419
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Dave Thornton cleaning up trestles.
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Dane cleaning up the bores in No.19
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Dick machining elbows
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Ronnie in full flow! Captions please
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New tank outlet elbows part machined No.7 & 19
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Malcom putting the finishing touches to refurbished crane
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Norman and Tam with wasted brick arch support
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Norman and Tam replacing brick arch supports 80105
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Dick fettling new machined brass elbows
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Reforming warped deflector plate for 80105
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Passing new fire bricks into Norman and Tam
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Santa visits the engine crew!
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Santa on the shovel! with Jim, Tony and John Craig of the Civils "Monday Squad"
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23-11-07 Work on
clearing out the running shed workshop is now getting under way as is the clear
out of surplus appliances and lockers from the running shed bothy area. The
steam heating van boiler has been opened up for inspection.. No.419 has also
been prepared for its boiler hydraulic test. Work has now started on re-metaling
the crosshead slippers for the Austerities. Reaming of the spring hanger holes
is now complete. 80105 is being prepared for the 'Santa Special' service due to
start next weekend.
See photos of recent activity by Alex Livingstone
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Tom Willison stripping white metal for crosshead slippers
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Billy Willison drilling split pin holes in spring hanger pins
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Sentinal safety valve ready for test
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Jim and Dave replacing seals for manual lift truck
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Tom & Norman dismantling boiler end covers steam heat van
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Cleaning of side rods No,7
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Simon cleaning valve spindle rods No 19
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Completed pins for the Austerities
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End cover being removed from steam heat van boiler
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Steam heat van boiler covers removed for inspection
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Adjustable tap being machined
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Side rods No.7 being cleaned and primed
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