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22-04-08 Morayshire has been the engine used for the service trains so far this year and has performed very well. The engine is scheduled to have a boiler wash out this coming weekend and will receive attention to address some minor steam leaks, brake adjustment, etc. CR 419 has had its Westinghouse pump rebuilt and the engine is due to be steam tested this coming weekend. No.1 A great deal of effort has been taken to clean up the threads of all the wash out plug holes. New plugs have been made as required. The new tanks have arrived and have been painted ready for fitting. The boiler fittings and injectors are being refitted and most of the engine is being repainted. Due to the very high winds last weekend it was not possible to crane the tanks onto the engine but it is hoped to have them fitted this weekend. Fair Maid:- Refurbishment of the valve gear and motion is well under way with wasted areas being welded up and machined back to size and new pins made. New valve spindles will have to be made as the originals are very badly worn. Refurbishment of the cab sheets and tanks is underway with the old paint and rust being needle gunned, wasted areas welded or replaced and then primed and painted. Austerities:- No.7 the LH piston has been lapped to its rod and the one piston ring that was a little too tight has been ground to size. The valve spindle with the defective metal spraying has been sent away to be spiral welded and returned to its original size. New vacuum pipework has been made now but still requires the support clips to be fabricated. The new lubrication pipework installation is progressing well with most of the pipe support brackets now made. New side rod bearings are in the process of being machined. The cab window frames have now been fitted complete with new toughened glass. No.19:- Cab windows have been fitted complete with toughened glass and the cab doors are in the process of being made to fit. 80105:- Is ready to steam but not in service at this time. In other areas the old storage containers are being cleared out. The old Albion truck which had been languishing between a pair of containers has been found a new home and moved off site. 2 of the worst condition shipping containers are to be cut up for scrap once emptied. Help! we need more volunteers!

See Photos of recent activity by Alex Livingstone

New tanks arriving on site

New tanks for N0.1 being undercoated by Jerry

Westing house pump parts

Tom fitting new washout plug

New washout plug machined

Tom and myself with new wash out plug hot off the lathe!

Tom cleaning out wash plug holes No.1

Jim refitting Westinghouse pump to No.419

Albion truck ready to be taken away

Fair maid cab rear sheet being needle gunned

Part machined side rod bearings No.7

Simon lapping piston to rod No.7

Piston ring being ground to size

All the new pins being checked prior to be sent for case hardening

Dick with cutting part machined side rod bearing

Dick with part machined side rod bearing

One of Georges fleet of reliable 4x4s being taken back to sort out a broken timing belt while the other newer one suffered a broken clutch!

 

01-04-08 A very busy weekend and Monday evening with some good progress made on many fronts. 419:- The fault with the westinghouse pump was due to the connecting shaft failed at the compressed air end due to a fracture. (see photo) A new shaft is in the process of being made. 80105:- The broken axle spring has been replaced and all the springs have been adjusted to slightly increase the loco running height. the Engine is ready to be steam tested this coming weekend. No.1 :- The new tanks are almost complete at the fabricators. A real effort has been made to thoroughly clean the wheels and boiler cladding ready for a repaint when the new tanks arrive. Fair maid :- All the spring hanger bosses have been welded up and re-machined to standard to suit the new springs. Work has started on repairing the water tanks one of which will be modified to allow fitting of a small westinghouse pump. No.19:- The lubrication pipework is now complete. Good progress is being made in the cab with the windows and doors fitted. No. 7:- Installation of the lubrication pipework is now making good progress and will be a direct copy of that made for No.19. Work is progressing well on the fitting of the vacuum ejector and the related pipework. Machining of new side rod bushes is in progress. See photos of recent activity by Brian Thomson.

welded up boss ready to machine, Fair maid

Turning welded boss

Turning welded boss

Machined boss, Fair maid

Spring hangers (new) being machined, Fair maid

Refurbished spring hanger bosses, Fair maid

Hole for vacuum pipework No.7

Broken piston rod. Westinghouse pump 419

Morayshire with 'The Royal Scotsman'

Test run to Manual went without hitch. Driver Luke Keen reported "opened up big valve, amazing noise!" Fireman Dusty Coles said it worked very hard but he had a big fire on so no problem!

 

23-03-08 New steam overhaul workshop: Due to the dramatic reduction in the scope of the harbour redevelopment plans a significant part of the funding for the proposed new workshops is lost. The proposed plan which included a level crossing and loss of a strip of land at the West end of our site in exchange for funding for new buildings is now scrapped. Our existing temporary work shop is fast reaching the end of its useful life and requires replacement soon. Lets hope that alternative funding and revised plans for the sites development can be moved forward. All donations towards the new workshop will be gratefully accepted!  See photos of recent activity by Alex Livingstone

Neally lapping in valve seat for injector steam valve 80105

Alex making new valve mounting bracket No.19

Coaling the shire

419 and Morayshire 14-3-08

Tom cleaning wash out plug holes

Replacement spring 80105

Billy with seized coller on spring hanger

Eddie and Myself wrestling with replacement spring 80105

Billy freeing off seized coller on spring hanger 80105

Norman and Tom working on No.1

New wicket door in running shed

Rebuilt springs for Fair maid

Morayshire departing Bo'ness

Morayshire running round

 

20-03-08 419 has developed a problem with its air pump and so is temporarily out of service until this issue can be resolved. It may have a broken ring in the steam side piston. Morayshire is the service engine and will be in use over the Easter weekend. 80105: Removal of the RH driver axle spring has been difficult because one of the adjustable spring hanger was seized preventing the retaining collet from being removed. In the end the collet had to be cut out to release the spring from the frame & hangers. No7&19 Progress is being made with the cab window frames cleaned up and templates made for glazing. Brackets are being made for the new graduated brake valves and vacuum ejector controls. Machining of new side rod bearings is underway for No.7. No.1 is awaiting the delivery of its new water tanks.

1-03-08 Morayshire and 419 have both had their boilers steam tested today. The engines were run up to Birkhill and back as a proving run. All went well with no issues. The Fair Maids Boiler and Sentinel boiler were also steam tested today. 80105:- Routine maintenance continues. A driver axle spring is to be changed this coming Monday. Austerities:- Bronze hollow bar has been procured for the manufacture of new side rod bearings for No.7. The LH valve spindle which had been badly worn is to be spiral welded and returned to new size. The valve spindle had been metal sprayed in NCB times and would not re-machine. I tried but the coating had lost adhesion to the spindle! No.19:- The final finishing touches to the new lubrication system have now been completed. Painting of the Cabs and bunkers of both engines is progressing very well. No.1 the old tanks have been removed and new tanks are being fabricated by a local company. The opportunity is being taken to give the engine a good clean. The laying of the paving blocks in the running shed between the new concrete and the rail is now complete. The life expired rails at the North Road pit have been replaced. See photos of recent activity by Alex Livingstone and photos of Fair maid boiler test by lee Sutherland.

Block work just about complete

Sentinel safety valve dismantled

Norman & Jim refitting fire bars to 419

Alisdhair completing the final touches to No.19 lubrication

Alisdhair completing the final touches to No.19 lubrication

Training opportunity for Network Rail

Weld moulds

Weld before dressing

Welding furnace

Grinding rail weld

No.19 lubrication detail

No.19 lubrication detail

Fair maid boiler ready to steam (less brass fittings!)

New rails in pit road

Fire lit in the Fair maid.

Making steam

Fair Maid steam test with safety valves blowing at 150 lb

 

17-2-08  Brief update! Further update shortly! See photos By Lee Sutherland of Sentinel boiler being steam tested and photos of track replacement and general work around the site by Alex Livingstone.

Sentinal Boiler lit up and making steam.

Sentinal Boiler lit up and making steam.

Preparing temp fabrication area shelter

Laying block work between rail & new concrete in running shed

Machining valve spindle No.7

New Gauge cock adaptor for Sentinal boiler

Austerity Mudhole doors being cleaned up

Point replacement in yard

 

5-2-08 It is really heartening to see the large numbers out over the weekend and Monday evenings. Really good progress is made on all the current projects.  CR 419:- Work continues on refitting all the boiler fittings etc that had to be removed for its boiler inspection. No.1 :- The boiler is now ready for its inspection. Competitive quotes for the fabrication of new tanks have been received from several local fabricators.  80105:- Routine maintenance is being carried out. 246 Morayshire:- Is ready for its boiler inspection. Austerity No. 7:- The  piston rings are ready to be gapped and the LH valve spindle is to being machined to restore a surface finish. All the spring hangers have been fitted with new grease nipples and painted. New boiler tubes have been ordered. Austerity No.19:- The final parts of the new lubrication system are being finished off with clips painted and joints silver soldered. The bunker and cab have been fettled to fit and have been undercoated. Piston rings have been made and are ready to be gapped. New boiler tubes have been ordered. Sentinals:- The boiler is all but ready for its steam test with only some new adaptors to be made for the new sight glasses. Fair Maid:- The new axles, wheels and new crank pins etc have been sent out to have the key ways cut and be reassembled and pressed together. See Photos of recent activity by Alex Livingstone

Tom removing boiler fittings from No.1

Dick pressing in new bushes in valve cover No.19

Gerry painting cab No.19

Dave priming spring hangers

Dane cleaning fittings

Dick measuring side rod bushes No.19

Last cut before parting off new rings No.19

Jim cleaning up valve spindle face

Tony Dance with the patterns he made and the finished elbow

Carraige in for widow surround repair

Carraige in for widow surround repair

Carraige in for widow surround repair

life expired track being removed from North shed road

New panel being made for North shed road

New panel being prepared for shed North road

Billy removing dome from No.1

Jim with old and new fusable plugs 419

Norman applying heat to sheared bolts

New gauge cocks for Sentinal boiler

Malcom checking ring fit

Welding nut to sheared bolt

Removing sheared bolt No 19 Cylinder cover

Malcomb fettling new ring No.7

419 dome back on

Jim refitting fire bars No.419

Pistons & Rings No19

 

20-1-08 419 has passed boiler inspection and is being put back together for its steam test. Morayshire and No.1 are being prepared for their boiler examination. A local fabricator has been requested to quote to manufacture replacement water tanks for No.1.  80105:- New knuckle pin bushes are being made for the LH side rods. The RH centre driver axle spring is also to be changed. No.7 & 19 :- Some good progress is being made on locating all the cab fittings and items such as the steam break lubricators etc. Machining of the new piston rings has been delayed (I had a bad bout of man flu last weekend!) but Dick has all but completed the machining of the water tank outlet elbows. Tony has made a pattern for the steam pipe elbow. The New LOGS Van (Ex GPO Mail Van) has arrived. Apart from a door needing some attention it is in very good condition and will replace the decaying SR van.

See photos of recent activity by Alex Livingstone.

DMU running under its own power to Birkhill

Changing spring on 80105

Changing spring on 80105

Sentinel boiler being prepared for steam test

80105 on black Bun service

80105 on black Bun service

Inside new van

Pete and Ian with new SLOG (LOGS)Van

Cast pot for new piston rings

Brazing copper drain pipe for 419

Setting up cast pot

Billy expanding tubes in No.1 boiler

Tom preparing No.1 for boiler inspection

Machining cast pot for Piston rings

Kenny & Alex repairing Van Door

Kenny & Alex repairing Van Door

 

4-1-08 A happy New Year to you all! With this years running season starting in less than 10 weeks the pressure is on to have all the maintenance and repair work carried out in time. 80105 requires attention to a lot of small steam leaks. New joints and packing and seats requiring re-cut etc. The center driver axle springs need to be changed as they have broken leafs. New Knuckle pins and bushes may also be required. Routine maintenance such as boiler wash out and cleaning the lubrication system is also to be carried out. No.1:- requires attention to the firebox tube plate as the beaded edge on some of the tubes has burnt away. The slide bar location bolts need to be replaced and adjustments need to be made to cross head slipper clearances. The injectors are to be serviced and the side tanks are to be replaced as well as the normal maintenance items. Morayshire :- Is to be prepared for its boiler inspection and normal routine maintenance items.  419 has passed its boiler hydraulic test and is being prepared for the boiler internal inspection particularly of the crown stays. Fair Maid:- The frames have now been moved onto the hard standing at the rear of the Romney shed. The new axles, eccentrics, wheels and new crank pins are being put out to a contractor to be assembled. Austerities :- The cabs and bunkers are now back on the frames. The side rods have been primed and material for new bushes ordered. Cast Iron pots for the new piston rings are now on site. A detailed task list has been devised for the remaining work to complete these locomotives. There is well over 500 man hours for No.19 and 600 man hours for No.7 to complete the outstanding tasks. Sentinals :- a boiler is being prepared for a steam test.

13-12-07 I do apologise for the late update but the day time job has been hectic lately! First of all I would like to thank the organisers of the Caley Ceilidh for the very well organised event. Good food, good company, good music and a very good time was had by all! Can we do it again next year please?
There has been good turn out on recent Monday evenings but its been a bit quiet at weekends. However progress is being made! 80105 is in traffic and is working the Santa specials. The brick arch had started to fail with a couple of bricks falling (These are large shaped bricks made with fire clay with 2 making a complete arch) On investigation it was found that the RH support rod had disintegrated. Both support rails were replaced and the brick arch replaced with mostly new bricks by Tam and Norman on Monday evening. Morayshire is out of service for annual boiler examination (cold inspection followed by steam test)  CR 419 is being prepared for its Boiler hydraulic test with all the boiler fittings removed and replaced with blanking plates. The regulator valve has also been removed and blanked off but water is still leaking into the cylinders. It looks as if the J pipe (This is the pipe that goes between the regulator valve and the steam pipe) will have to be removed to find the leak and may explain the apparent regulator steam leak. Austerities:- At long last the new pistons are finished. Dick is now machining the new water tank filter elbows from new brass castings for both engines. New cast pots are expected in the next week for making the new piston rings. The Bunker for No.7 has been modified with its internal sloping chute and is now ready to be lifted into place. Billy has started to get the new lubrication pipe work to the same condition as devised by Alisdhair on No.19 which is now complete. The side rods for both engines have been cleaned up and primed ready for painting. The brasses are all badly worn and new bushes are to be made as well as new knuckle pins (This is the pin that holds both parts of the connecting rod together) New bushes are also being made for the front valve cover plate on No.19. There has been very little progress on the Sentinals and the Fair Maid in the last few weeks. The steam heating van has now been put back together after its boiler inspection but there is still some problems with the fuel pump and it is hoped that these will be resolved by the weekend. The new point at the north end of Birkhill station was damaged last weekend when 80105 slid through the point while running round on the first run of the day. This will result in the remaining Santa and black bun specials being topped and tailed as there is a significant lead time for the replacement blade. Running shed improvements:- The workshop area has been cleared up and the a new sign in/notice desk made. The lighting in the running shed is to be upgraded. This will entail replacing the existing low level fluorescent lights on both the north and south sides of the main shed and replacing all the workshop lights. This work will also involve replacing the current light switch positions etc. The main doors are also to be refurbished and fitted with  new secure pedestrian doors that meet safety/escape requirements. The plan is also to refurbish the old bothy area into a washing, changing and laundry area. Removal of most of the tired old lockers and fitting new shower units is planned for the shower room as is a general refurbishment of the toilet area. (If you have a locker in the shower room or you know of a locker that is not in use any more please contact Jim Verth as they need to be moved)

See photos of recent activity by Alex Livingstone

Kenny making new sloped bunker base No.7

Tinning cross head slipper

Billy sorting out some of No.7 parts

Jim and Malcolm removing the regulator valve 419 (It is said that all he has to do is whistle and it jumps to his hand........

Simon with dome removed from 419

Dave Thornton cleaning up trestles.

Dane cleaning up the bores in No.19

Dick machining elbows

Ronnie in full flow! Captions please

New tank outlet elbows part machined No.7 & 19

Malcom putting the finishing touches to refurbished crane

Norman and Tam with wasted brick arch support

Norman and Tam replacing brick arch supports 80105

Dick fettling new machined brass elbows

Reforming warped deflector plate for 80105

Passing new fire bricks into Norman and Tam

Santa visits the engine crew!

Santa on the shovel! with Jim, Tony and John Craig of the Civils "Monday Squad"

 

23-11-07 Work on clearing out the running shed workshop is now getting under way as is the clear out of surplus appliances and lockers from the running shed bothy area. The steam heating van boiler has been opened up for inspection.. No.419 has also been prepared for its boiler hydraulic test. Work has now started on re-metaling the crosshead slippers for the Austerities. Reaming of the spring hanger holes is now complete. 80105 is being prepared for the 'Santa Special' service due to start next weekend.

See photos of recent activity by Alex Livingstone

Tom Willison stripping white metal for crosshead slippers

Billy Willison drilling split pin holes in spring hanger pins

Sentinal safety valve ready for test

Jim and Dave replacing seals for manual lift truck

Tom & Norman dismantling boiler end covers steam heat van

Cleaning of side rods No,7

Simon cleaning valve spindle rods No 19

Completed pins for the Austerities

End cover being removed from steam heat van boiler

Steam heat van boiler covers removed for inspection

Adjustable tap being machined

Side rods No.7 being cleaned and primed